在政府和學院的合作研究之下,結合了當代和舊式等技術,終於可以從垃圾和其他廢料中製造出便宜的乙醇。製造過程包括使用奈米和氣化科技(gasification)將以碳為主的素材轉化為綜合氣體,或稱為「合成氣」(syngas),接下來即可製成乙醇。
北達科塔州利用氣化技術的合成氣廠。圖片來源:美國能源部
對於搜尋石化燃料的替代性能源的國家來說,發展新的乙醇等生物燃料的生產方式是當務之急,現在乙醇的主要原料是發酵的玉米,造成大量玉米無法用於人類和牲口的食物用途。
「用合成氣來製造乙醇最大的好處是,轉化為燃料的物質種類增加了。」美國能源部埃姆斯(Ames)實驗室化學與生物科學計畫的執行長林維克(Victor Lin)表示,埃姆斯的科學家們和愛荷華州立大學合作將氣化技術應用於製造合成氣;為了要製造合成氣,他們將以含碳的原料送入高溫高壓,同時控氧的環境中。
根據研究,合成氣由一氧化碳和氫氣所組成,還有少量的二氧化碳及甲烷。
氣化不是一個新的科技,在19世紀左右就已經應用在自碳粹取煤氣的過程中,當時是為了製作照明和烹飪的燃料。將合成氣轉為乙醇也不是什麼新的嘗試,根據2008年1月在美國化學學會的期刊《能源和燃料》中的一篇文章,科學家已經花了90年的時間來尋找這樣製作法,林表示,「在70年代石油危機時,人們對合成氣轉化為乙醇產生興趣,但是問題在於他們可以生產乙醇,但同時也會得到甲烷、乙醛和其他一大堆不需要的物質。」
催化劑是主要的原因,催化劑是一種促進和加速化學反應,但本身不會被改變的物質。林維克和他的研究團隊開始使用奈米分子大小的鐵合金做為催化劑。而奈米級是一種難以想像地的小單位,一個奈米尺等於十億分之一公尺,大約等於10個氫原子或是五個矽原子的大小,而人類的一根頭髮的寬度大約是80000奈米尺。
埃姆斯實驗室表示,奈米級的催化劑就好像多出了上千個可以和他們交互作用的通道,因此比一般的催化劑增加了100倍可以作用的面積。
奈米科技是催化劑的解決之道,而氣化就是另一個從廢棄物中製造乙醇的技術。同時,追求合成氣轉為乙醇的私人企業也開始應用氣化的技術。
Coskata公司和通用汽車合作在賓州匹茲堡設立一個造價2500萬的示範工廠,在此示範工廠裡,從木材、農場和工業廢棄物的生物能量中提煉乙醇,這家公司的目標是從非食物源頭製造乙醇,一加侖的價格可以低於1美元。 永續環境技術中心(CSET,Center for Sustainable Environmental Technologies)的執行長布朗(Robert Brown)表示:「為了符合聯邦可再生能源標準的36加侖生物燃料,氣化技術製成乙醇已成為越來越多人關注的途徑。」
A method of making potentially cheap ethanol fuel out of garbage and other waste materials by deploying a combination of modern and old technologies is under development by government and university researchers.
The process involves the use of nanotechnology and gasification to convert carbon-based materials into a product called synthesis gas, or syngas, which in turn can be made into ethanol.
Developing new ways of producing biofuels such as ethanol is urgent business as the country and world scout for alternatives to fossil fuels. For now, ethanol is made chiefly by fermenting corn, diverting the valuable commodity from serving as food for people and livestock.
"The great thing about using syngas to produce ethanol is that it expands the kinds of materials that can be converted into fuels," said Victor Lin, director of the Chemical and Biological Science Program at the U.S. Department of Energy's Ames Laboratory."
Ames scientists, working with colleagues at Iowa State University, are employing gasification to make syngas. To make the gas, they subject carbon-based feedstocks to high temperature and pressure in an oxygen-controlled atmosphere.
Syngas is composed mainly of carbon monoxide and hydrogen, along with a smaller amount of carbon dioxide and methane, according to the lab.
Gasification is not a new technology but has been around since the 1800s, when it was used to extract gas from coal to produce fuel for lighting and cooking.
The attempt to turn syngas into ethanol also is not new. Scientists have been researching the process for 90 years, according to a study published in January in "Energy & Fuels," a journal of the American Chemical Society. "There was some interest in converting syngas into ethanol during the first oil crisis back in the ?0s," Lin said, but there was a problem. "They could produce ethanol, but you'd also get methane, aldehydes and a number of other undesirable products."
The fault lay with the catalysts, materials that promote and speed chemical reactions without themselves being changed.
Lin and his colleagues hit upon using as catalysts invisibly small nanoparticles of a metal alloy.
The nanoscale is almost inconceivably small. A nanometer - one billionth of a meter - is about the size of 10 hydrogen or five silicon atoms, and the width of a human hair is about 80,000 nanometers.
Ames Laboratory describes the catalyst nanoscale particles as having thousands of channels running through them, which increases the amount of catalytic surface area 100-fold over ordinary-sized catalysts.
While nanotechnology offers a solution to the catalyst problem, gasification is another technology that is required to produce ethanol from garbage.
Private industry is chasing the syngas-to-ethanol goal, as well, and employing gasification to do it.
The company Coskata Inc., in partnership with General Motors, is building a $25 million demonstration plant near Pittsburgh, Pennsylvania, where it plans to make ethanol from woody biomass, and farm and industrial wastes. The company's goal is to produce ethanol from non-food-based sources for less than $1 a gallon.
CSET director Robert Brown says, "Gasification to ethanol has received increasing attention as an attractive approach to reaching the federal Renewable Fuel Standard of 36 gallons of biofuel."